Jungheinrich ere 120 инструкция по эксплуатации

07.12 —

02.15

51222183

ERE 120

Operating instructions G

ERE C20

ERE 120

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5

02.15 EN

Foreword

Notes on the operating instructions

The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide
sufficient instruction for the safe operation of the industrial truck. The information is
provided clearly and concisely. The chapters are arranged by letter and the pages are
numbered continuously.

The operator manual details different industrial truck models. When operating and
servicing the industrial truck, make sure that the particular section applies to your
truck model.

Our trucks are subject to ongoing development. We reserve the right to alter the
design, equipment and technical features of the system. No guarantee of particular
features of the truck should therefore be assumed from the present operating
instructions.

Safety notices and text mark-ups

Safety instructions and important explanations are indicated by the following
graphics:

DANGER!

Indicates an extremely hazardous situation. Failure to comply with this instruction will
result in severe irreparable injury and even death.

WARNING!

Indicates an extremely hazardous situation. Failure to comply with this instruction
may result in severe irreparable injury and even death.

CAUTION!

Indicates a hazardous situation. Failure to comply with this instruction may result in
slight to medium injury.

NOTE

Indicates a material hazard. Failure to comply with this instruction may result in
material damage.

Z Used before notices and explanations.

t Indicates standard equipment
o Indicates optional equipment

02.15 EN

6

Copyright

Copyright of these operating instructions remains with JUNGHEINRICH AG.

Jungheinrich Aktiengesellschaft

Am Stadtrand 35
22047 Hamburg — Germany

Tel: +49 (0) 40/6948-0

www.jungheinrich.com

7

02.15 EN

Contents

A Correct Use and Application …………………………………………… 11

1 General………………………………………………………………………………………. 11

2 Correct application……………………………………………………………………….. 11

3 Approved application conditions…………………………………………………….. 12

3.1 Internal Operation Combined with Brief External or Cold Store Operation

(t)…………………………………………………………………………………………….. 13

3.2 Internal Operation in Cold Stores with Cold Store Equipment (o) ………. 13

4 Proprietor responsibilities ……………………………………………………………… 14

5 Adding attachments and/or optional equipment ……………………………….. 14

B Truck Description ………………………………………………………….. 15

1 Application ………………………………………………………………………………….. 15

1.1 Truck models and rated capacity……………………………………………………. 15

2 Travel direction definition………………………………………………………………. 16

3 Assemblies and Functional Description…………………………………………… 17

3.1 Assembly Overview ……………………………………………………………………… 17

3.2 Functional Description ………………………………………………………………….. 18

4 Technical Specifications ……………………………………………………………….. 20

4.1 Performance data ………………………………………………………………………… 20

4.2 Dimensions …………………………………………………………………………………. 21

4.3 Weights………………………………………………………………………………………. 26

4.4 Tyre type…………………………………………………………………………………….. 26

4.5 EN norms……………………………………………………………………………………. 27

4.6 Conditions of use …………………………………………………………………………. 28

4.7 Electrical Requirements………………………………………………………………… 28

5 Identification Points and Data Plates………………………………………………. 29

5.1 Indication Points ………………………………………………………………………….. 29

5.2 Data plate …………………………………………………………………………………… 31

5.3 Truck capacity plate……………………………………………………………………… 32

5.4 Wind loads ………………………………………………………………………………….. 32

C Transport and Commissioning ………………………………………… 33

1 Lifting by crane ……………………………………………………………………………. 33

2 Remove the transport lock…………………………………………………………….. 35

3 Transport ……………………………………………………………………………………. 36

4 Using the Truck for the First Time ………………………………………………….. 37

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8

D Battery — Servicing, Recharging, Replacement ………………….. 39

1 Safety Regulations Governing the Handling of Lead-Acid Batteries ……. 39

2 Battery types……………………………………………………………………………….. 41

3 Exposing the battery…………………………………………………………………….. 43

4 Charging the battery …………………………………………………………………….. 44

4.1 Charging the battery with a stationary charger …………………………………. 45

4.2 Charging the battery with an on-board charger (o) ………………………….. 46

5 Battery removal and installation …………………………………………………….. 51

5.1 Removing the battery from the top …………………………………………………. 52

5.2 Removing the battery from the side………………………………………………… 53

E Operation …………………………………………………………………….. 55

1 Safety Regulations for the Operation of the Forklift Truck………………….. 55

2 Displays and Controls…………………………………………………………………… 57

2.1 Battery discharge monitor……………………………………………………………… 60

2.2 Battery discharge indicator ……………………………………………………………. 60

3 Starting up the truck …………………………………………………………………….. 61

3.1 Checks and Operations to Be Performed Before Starting Daily Work …. 61

3.2 Preparing the truck for operation ……………………………………………………. 62

3.3 Checks and operations to be carried out when the truck is operational .. 64

3.4 Parking the truck securely …………………………………………………………….. 65

4 Industrial Truck Operation …………………………………………………………….. 67

4.1 Safety regulations for truck operation ……………………………………………… 67

4.2 How to act in hazardous situations …………………………………………………. 68

4.3 Emergency Disconnect…………………………………………………………………. 69

4.4 Automatic braking ………………………………………………………………………… 71

4.5 Travel…………………………………………………………………………………………. 72

4.6 Steering ……………………………………………………………………………………… 77

4.7 Brakes ……………………………………………………………………………………….. 77

4.8 Load handler raise/lower ………………………………………………………………. 79

4.9 Lifting, transporting and depositing loads ………………………………………… 81

4.10 Ergonomic Lift (o) (ERE C20)……………………………………………………….. 85

5 Troubleshooting…………………………………………………………………………… 88

5.1 Truck does not start ……………………………………………………………………… 89

5.2 Load cannot be lifted ……………………………………………………………………. 90

6 Operating the truck without its own drive system ……………………………… 91

6.1 Release and activate the drive wheel brake …………………………………….. 91

7 Optional equipment ……………………………………………………………………… 93

7.1 Emergency operation with service key GF60 …………………………………… 93

7.2 CanCode Keypad (o)…………………………………………………………………… 95

7.3 Setting the truck parameters with CanCode …………………………………….. 114

7.4 Parameters …………………………………………………………………………………. 116

7.5 Setting the Battery Parameters with CanCode …………………………………. 121

7.6 Set ELH 2415 / 2425 / 2435 Charger Characteristics with CanCode …… 123

7.7 CanDis Display Instrument (o) ……………………………………………………… 125

7.8 ISM access module (o)………………………………………………………………… 126

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02.15 EN

F Industrial Truck Maintenance ………………………………………….. 127

1 Operational Safety and Environmental Protection…………………………….. 127

2 Maintenance Safety Regulations……………………………………………………. 128

2.1 Working on the electrical system……………………………………………………. 129

2.2 Consumables and used parts ………………………………………………………… 129

2.3 Wheels……………………………………………………………………………………….. 129

2.4 Hydraulic system …………………………………………………………………………. 130

2.5 Lift Chains…………………………………………………………………………………… 131

3 Lubricants and Lubrication Schedule ……………………………………………… 132

3.1 Handling consumables safely ………………………………………………………… 132

3.2 Lubrication Schedule ……………………………………………………………………. 134

3.3 Consumables………………………………………………………………………………. 135

4 Maintenance and repairs ………………………………………………………………. 136

4.1 Prepare the truck for maintenance and repairs ………………………………… 136

4.2 Front cover disassembly……………………………………………………………….. 137

4.3 Lifting and jacking up the truck safely……………………………………………… 138

4.4 Cleaning …………………………………………………………………………………….. 139

4.5 Replacing the drive wheel …………………………………………………………….. 142

4.6 Checking the hydraulic oil level ……………………………………………………… 142

4.7 Checking electrical fuses ………………………………………………………………. 143

4.8 Restoring the truck to service after maintenance and repairs …………….. 145

5 Decommissioning the Industrial Truck…………………………………………….. 146

5.1 Prior to decommissioning ……………………………………………………………… 146

5.2 Action to be taken during decommissioning …………………………………….. 146

5.3 Restoring the truck to service after decommissioning ……………………….. 147

6 Safety tests to be performed at intervals and after unusual incidents ….. 148

7 Final de-commissioning, disposal…………………………………………………… 148

8 Human vibration measurement ……………………………………………………… 148

9 Servicing and Inspection ………………………………………………………………. 149

10 Maintenance checklist ………………………………………………………………….. 150

10.1 Operating Company …………………………………………………………………….. 150

10.2 Customer Service ………………………………………………………………………… 152

1

0506.GB

Appendix

JH Traction Battery Operating Instructions

Z

These operating instructions apply only to Jungheinrich battery models. If using
another brand, refer to the manufacturer’s operating instructions.

11

02.15 EN

A Correct Use and Application

1 General

The truck must be used, operated and serviced in accordance with the present
instructions. All other types of use are beyond its scope of application and may result
in damage to personnel, the industrial truck or property.

2 Correct application

NOTE

The maximum load and load distance are indicated on the capacity plate and must
not be exceeded.
The load must rest on the load handler or be lifted by an attachment approved by the
manufacturer.
The load must be fully raised, see «Lifting, transporting and depositing loads» on
page 81.

The following operations are in accordance with regulations and are permitted:
– Lifting and lowering of loads.
– Stacking and retrieving loads.
– Transporting lowered loads.

The following operations are prohibited:
– Travelling with a raised load (>500 mm).
– Carrying and lifting passengers.
– Pushing or pulling loads.

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12

3 Approved application conditions

– Operation in industrial and commercial environments.
– Operation only on secure, level surfaces with sufficient capacity.
– Do not exceed the permissible surface and spot load limits on the travel routes.
– Operation only on routes that are visible and approved by the operating company.
– Negotiating inclines up to a maximum of 16 %.
– Do not travel across or at an angle on inclines. Travel with the load facing uphill.
– Operation in partially public traffic.

WARNING!

Use under extreme conditions

Using the truck under extreme conditions can result in malfunctions and accidents.
XSpecial equipment and authorisation are required if the truck is to be constantly

used in extreme conditions, especially in dusty or corrosive atmospheres.

XThe truck cannot be used in areas at risk of explosion.
XIn adverse weather conditions (thunder, lightning) the industrial truck must not be

operated outside or in endangered areas.

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02.15 EN

3.1 Internal Operation Combined with Brief External or Cold Store
Operation (

)

In addition to the permissible application conditions in industrial and commercial
environments, the truck may also be used in outdoor environments, cold stores and
fresh food areas. Secure parking is only permissible indoors or in a cold store
environment.

– Permissible temperature range -10°C to 40°C.
– Secure parking is only permissible at +5°C to 40°C.
– Maximum air humidity 95% non-condensing.
– The application areas can be changed, but in general this should be minimised due

to thawing and possible corrosion.
– Thawing is permissible only if the truck can be subsequently dried thoroughly.
– Do not charge the battery below +5°C.

3.2 Internal Operation in Cold Stores with Cold Store Equipment (o)

Z ERE 120 only, not on the ERE C20

In addition to the permissible operating conditions in industrial and commercial
environments, the truck remains primarily in cold stores. The truck should only leave
the cold store briefly to hand over a load.

– Permissible temperature range -28°C to +25°C.
– Maximum air humidity 95% non-condensing.
– Thawing is permissible only if the truck can be subsequently dried thoroughly.
– In cold store areas below -10°C the truck must be operated permanently and

should not be parked securely for more than 15 minutes.
– Do not charge the battery below +5°C.

NOTE

Battery damage

As the temperature becomes increasingly cold, the battery can be damaged if the
battery charge is low.

XIf the battery charge is low do not use the truck in areas of -28°C to -5°C.
XIf the battery charge is low it is preferable not to use the truck in areas of -5°C to

+5°C.
XCharge the battery, see «Charging the battery» on page 44.

02.15 EN

14

4 Proprietor responsibilities

For the purposes of the present operating instructions the “operating company” is
defined as any natural or legal person who either uses the industrial truck himself, or
on whose behalf it is used. In special cases (e.g. leasing or renting) the proprietor is
considered the person who, in accordance with existing contractual agreements
between the owner and user of the industrial truck, is charged with operational duties.
The proprietor must ensure that the industrial truck is used only for the purpose it is
intended for and that danger to life and limb of the user and third parties are excluded.
Furthermore, accident prevention regulations, safety regulations and operating,
servicing and repair guidelines must be followed. The operating company must
ensure that all users have read and understood these operating instructions.

NOTE

Failure to comply with the operating instructions invalidates the warranty. The same
applies if improper work is carried out on the truck by the customer or third parties
without the permission of the manufacturer.

5 Adding attachments and/or optional equipment

The mounting or installation of additional equipment which affects or enhances the
performance of the industrial truck requires the written permission of the
manufacturer. Local authority approval may also need to be obtained.
Local authority approval however does not constitute the manufacturer’s approval.

15

02.15 EN

B Truck Description

1 Application

The industrial truck is a tiller operated electric pallet truck with a folding standing
platform and side arms. It is designed for transporting goods on level surfaces. Open
bottom pallets or pallets with transverse boards (provided that the boards are outside
the perimeter of the load wheels) can be lifted.
The rated capacity of the truck is shown on the data plate or capacity plate Qmax.

1.1 Truck models and rated capacity

The rated capacity depends on the model. The rated capacity can be derived from
the model name.

The rated capacity is not generally the same as the permissible capacity. The
capacity can be found on the capacity plate attached to the truck.

ERE120

ERE Model name

1Series

20 Rated capacity x 100 kg

02.15 EN

16

2 Travel direction definition

The following determinations have been made for travel direction specification:

Item Travel direction

1 Left
2 Drive direction
3 Load direction
4 Right

17

02.15 EN

3 Assemblies and Functional Description

3.1 Assembly Overview

Item Component Item Component

5 t Travel switch 9 o CanDis
6 t Tiller t Charge indicator
7 t Key switch 10 t Folding operator platform

o CanCode 11 o Folding side restraint
o ISM 12 o Mains cable (on-board charger)

8 t Emergency Disconnect (main

switch)

13 t

Support wheel

t = Standard version o = Option

02.15 EN

18

3.2 Functional Description

Safety Mechanisms

An enclosed, smooth truck perimter with rounded edges ensures safe handling of the
truck. The wheels are surrounded by a solid skirt.

When released a gas pressure spring pushes the tiller up and activates braking.

If the truck touches a person, the red collision safety switch changes the travel
direction in pedestrian mode when travelling in drive direction with the platform and
the side restraints folded up (o). The truck brakes, travels away from the operator
and stops. This prevents the operator from being hit.
The collision safety feature can also be activated for rider mode (o).

Activating the Emergency Disconnect switch rapidly cuts out all electrical functions in
hazardous situations.

The protective mesh (o) protects the operator from sliding loads.

Emergency Stop safety feature

The Emergency Stop is activated by the traction controller. Each time the truck is
switched on the system performed a self diagnosis. If an error is detected, the truck
automatically brakes to a halt. Control displays in the CanDis display instrument (o)
indicate the Emergency Stop.

CAUTION!

The truck brakes automatically

If the truck detects that signals which are required have not been received, or if it
detects an error, the system reacts by triggering an emergency stop, either by braking
the truck to a halt or until a valid signal status has been reached.

XIn rider mode: Take up a stable standing position and hold on with both hands.
XIn pedestrian mode: Remain at a suitable distance from the truck during operation.

Hydraulic system

Pressing the lifting button starts the pump unit, supplying hydraulic oil from the oil
reservoir to the lift cylinder. Pressing the lifting button raises the load handler at a
constant speed; pressing the lowering button lowers the load handler.

Ergonomic lift (

) (ERE C20)

For lifting and lowering, the truck is equipped with support arm lift (initial lift) with the
maximum lift capacity and mast lift (high lift) with a lower lift capacity.

Drive system

A fixed AC three-phase motor actuates the drive wheel via a bevel spur gearbox. The
electronic traction controller ensures smooth drive-motor-speed control and hence
smooth starting, powerful acceleration and electrically controlled braking with energy
regeneration. The driver can choose from 3 travel programs depending on the load
and the environment: from high-performance to energy-saving.

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02.15 EN

Tiller

The driver steers with an ergonomic tiller. All travel and lift operations can be
performed sensitively without having to reach. The tiller has a steer angle of 180°.

Electrical system

The truck has an electronic traction controller. The operating voltage of the truck’s
electrical system is 24 volts.

Controls and displays

Ergonomic controls ensure fatigue-free operation for sensitive application of the
travel and hydraulic operations. The battery discharge indicator shows the available
battery capacity. The CanDis display (o) shows information which is important for the
operator such as travel program, service hours, battery capacity and event
messages.

3.2.1 Hourmeter

Z Prepare the truck for operation, see «Preparing the truck for operation» on page 62

or see «CanCode Keypad (o)» on page 95.

Service hours are counted while the truck is operational and one of the following
controls is applied:

– Tiller in travel zone «F», see «Travel» on page 72.
– «Lift» button, see page 80.
– «Lower» button, see page 80.

02.15 EN

20

4 Technical Specifications

Z The technical specifications comply with the German «Industrial Truck Data Sheet»

Guidelines.

Technical modifications and additions reserved.

4.1 Performance data

1)

2000 kg only with support arm lift h5 = 122 mm.

In mast lift h3 reduced capacity 700 kg.

Description ERE 120 ERE C20

Q Rated capacity 2000 kg

Q Rated capacity (support arm lift / mast lift)

1)

2000 / 700 kg

D Load centre distance with standard fork length 600 600 mm

Travel speed, pedestrian mode with/without rated
load

4.2 4.2 km/h

Travel speed, rider mode with/without rated load 7.5 / 8.5 6.0 / 6.0 km/h

Lift time with/without rated load 3.3 / 2.9 s

Lift time, support arm lift with/without rated load 3.6 / 2.7 s

Lift time, mast lift with/without rated load 3.4 / 2.0 s

Lift speed with/without rated load 0.4 / 0.4 0.16 / 0.27 m/s

Lowering time with/without rated load 1.5 / 2.0 s

Lowering time, support arm lift with/without rated
load

6.0 / 8.6 s

Lowering time, mast lift with/without rated load 3.1 / 3.6 s

Lowering speed with/without rated load 0.06 / 0.06 0.17 / 0.15 m/s

Max. gradeability (5 min) with/without rated load 8 / 16 8 / 16 %

Drive motor S2 60 min 1.6 1.6 kW

Lift motor S3 10% 2.2 2.2 kW

21

02.15 EN

4.2 Dimensions

ERE 120

Wa

98

h

14

1053

820

224

330

107

436

l

2

x

h

3

h

13

l

1

s

m

2

248

y

b

12b5

e

l

6

02.15 EN

22

ERE C20

l

2

h5

h13

h14

98

330

107

1053

820

22 4

500

24 8

436

h3

l1

y

m2

b11

Wa

a
2

a
2

Ast

e

R

b5

b1

l2

23

02.15 EN

1 Load section raised and platform folded in if load section lowered +55 mm

2 Diagonal in accordance with VDI +205 mm

3 Diagonal in accordance with VDI +369 mm

4 Dimensions with top battery removal / with side battery removal +72 mm

Description ERE 120

h14 Tiller height in travel position 1146/1428 mm

h13 Lowered fork height 85 mm

h3 Rated lift 122 mm

b1/b2 Overall width 720 mm

b5 Width across forks 510/540/670 mm

b10 Track width, front 338/368/498 mm

b11 Track width, rear 500 mm

s/e/l Fork dimensions 55/172/1150 mm

a Safety clearance 200 mm

l1

4)

Overall length (M/L) 1834/1906 mm

l2

4)

Headlength (M/L) 682/754 mm

m2 Ground clearance, centre of wheelbase 30 mm

Ast

1)3)4)

Aisle width for pallets 1000 x 1200
crossways (M/L)

2032/2104 mm

Ast

1)2)4)

Aisle width for pallets 800 x 1200
lengthways (M/L)

2082/2154 mm

Wa1) Turning radius (M/L) 1595/1667 mm

Net weight: See truck data plate

02.15 EN

24

1 Load section raised and platform folded in if load section lowered +53 mm

2 Diagonal in accordance with VDI +205 mm

3 Diagonal in accordance with VDI +369 mm

4 Dimensions with battery removal from above

Description ERE C20

h14 Tiller height in travel position 1146/1428 mm

h13 Lowered fork height 90 mm

h3 Mast lift 540 mm

h5 Support arm lift 122 mm

b1/b2 Overall width 720 mm

b5 Width across forks 540 mm

b10 Track width, front 508 mm

b11 Track width, rear 500 mm

s/e/l Fork dimensions 60/187/1150 mm

a Safety clearance 200 mm

l1

4)

Overall length 1850 mm

l2

4)

Length to fork face 700 mm

m2 Ground clearance, centre of wheelbase 30 mm

Ast

1)3)4)

Aisle width for pallets 1000×1200
crossways

2114 mm

Ast

1)2)4)

Aisle width for pallets 800 x 1200
lengthways

2164 mm

Wa1) Turning radius 1614/1667 mm

Net weight: See truck data plate

25

02.15 EN

Aisle widths

ERE 120 / ERE C20

(all dimensions in mm)

1) Load section raised; if load section lowered +55 mm

2) In rider mode: +436 mm

3) Battery compartment L version / for battery compartment M version: -72 mm

4) Battery removal from the top; with battery removal from the side additional: +72
mm

A

st=Wa+l6

-x+a (pallet length)

ll

1

3)4)

y

1)3)4)

x

1)

l

6

b

12

W

a

1)2)3)

4)

A

st

2)3)4)

Battery compartment L — Headlength l2 = 754 mm

3)

1000 186 1756 1269 763 1000 800 1517 1954

1150 186 1906 1419 913 1200 800 1667 2154

1200 186 1956 1469 963 1200 800 1717 2154

1400 186 2156 1669 1163 1400 700 1917 2354

1600 186 2356 1869 1363 1600 1200 2117 2554

1750 558 2506 1647 1141 1800 1000 1895 2754

1800 558 2556 1697 1191 1800 1000 1945 2754

1950 558 2706 1847 1341 2000 800 2095 2954

2150 558 2906 2047 1541 2100 700 2295 3054

2400 558 3156 2297 1791 2400 1200 2545 3354

2400 800 3156 2055 1549 2400 1200 2303 3354

l Fork length

l

1

Overall length

y Wheelbase

x Load distance

l

6

Load length

b

12

Load width

W

a

Turning radius

A

st

Working aisle width
requirements

02.15 EN

26

4.3 Weights

Z Weights and axle loads vary depending on truck features.

Z Weights and axle loads vary depending on truck features.

4.4 Tyre type

Description ERE 120

Net weight excl. battery (M/L) 440/443 kg

Axle loading, laden
front/rear + battery (L)

1702/1043 kg

Axle loading, unladen
front/rear + battery (L)

155/590 kg

Description ERE C20

Net weight excl. battery 503 kg

Axle loading, laden
front/rear + battery

1258/1399 kg

Axle loading, unladen
front/rear + battery

128/525 kg

Description ERE 120

Tyre size, front 230 x 65 mm

Tyre size, rear (single / tandem) 85 x 110 / 85 x 85 mm

Support wheel (twin roller) 125 x 54 mm

Wheels, number front / rear
(x = driven)

2 or 4 / 1x + 2

Description ERE C20

Tyre size, front 230 x 65 mm

Tyre size, rear (single / tandem) 82 x 70 / 82 x 100 mm

Support wheel (twin roller) 125 x 54 mm

Wheels, number front / rear
(x = driven)

2 or 4 / 1x + 2

27

02.15 EN

4.5 EN norms

Continuous sound pressure level

– ERE 120 / ERE C20: 73 dB(A)

in accordance with EN 12053 as harmonised with ISO 4871.

Z The continuous sound pressure level is calculated according to standard

procedures and takes into account the sound pressure level when driving, lifting

and idling. The sound pressure level is measured at the driver’s ear.

Z Noise levels can fluctuate depending on the floor composition and wheel lining.

Vibration

– ERE 120 / ERE C20: 0,94 m/s²

in accordance with EN 13059

Z The vibration acceleration acting on the body in its operating position is the linearly

integrated, weighted acceleration in the vertical axis according to the standard. It is

calculated when travelling over thresholds at constant speed. These recordings

were taken on a single occasion and must not be confused with the human

vibrations of the «2002/44/EC/Vibrations» operator directive. The manufacturer

offers a special service to measure these human vibrations, see «Human vibration

measurement» on page 148.

Electromagnetic compatibility (EMC)

The manufacturer confirms that the truck adheres to the limits for electromagnetic
emissions and resistance as well as the static electricity discharge test in accordance
with EN 12895 as well as the standardised instructions contained therein.

Z No changes to electric or electronic components or their arrangement may be

made without the written agreement of the manufacturer.

WARNING!

Medical equipment can be damaged by non-ionised radiation

Electrical equipment on the truck emitting non-ionised radiation (e.g. wireless data
transmission) can affect operators’ medical equipment (pacemakers, hearing aids
etc.) and result in malfunctions. Consult a doctor or the manufacturer of the medical
equipment to clarify whether it can be used near the industrial truck.

02.15 EN

28

4.6 Conditions of use

Ambient temperature

– without cold store equipment: operating at -10°C to 40°C, see «Internal Operation

Combined with Brief External or Cold Store Operation (t)» on page 13
– with cold store equipment: operating at -28°C to +25°C, see «Internal Operation in

Cold Stores with Cold Store Equipment (o)» on page 13

Z Special equipment and authorisation are required if the truck is to be used

continually in conditions of extreme temperature or condensing air humidity

fluctuations.

4.7 Electrical Requirements

The manufacturer certifies compliance with the requirements for the design and
manufacture of electrical equipment, according to EN 1175 «Industrial Truck Safety ­Electrical Requirements», provided the truck is used according to its purpose.

29

02.15 EN

5 Identification Points and Data Plates

Z Warnings and notices such as capacity charts, strap points and data plates must

be legible at all times. Replace if necessary.

5.1 Indication Points

ERE 120

Item Component

14 Capacity Qmax

15 Attachment points for lifting by crane

16 Cold store (o)

17 Model name

18 Battery data plate

19 Data plate

Loading…

Jungheinrich ERE 120 user guide recommended for: EJC B14, AM 22, EJB 16, AMW 22, ECR 327.

The Jungheinrich ERE 120 Trucks manual (Jungheinrich Operating instructions manual, 179 pages) is completely safe to download (last scan date: 12/11/2024). You can rest assured of your safety when interacting with Jungheinrich ERE 120 document.

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Jungheinrich ERE 120 Trucks PDF User Guides and Manuals for Free Download: Found (1) Manuals for Jungheinrich ERE 120 Device Model (Operating Instructions Manual)

Jungheinrich ERE 120 Operating Instructions Manual

Details:

  • Manufacturer: Jungheinrich
  • Product Name/ID: Jungheinrich ERE 120 / #1069585
  • Category: Trucks
  • File Path: jungheinrich/ere-120_1069585.pdf
  • Last Updated: 15 Apr 2025
  • Description: The Jungheinrich ERE 120 manual provides essential instructions for setup, operation, and maintenance, helping you get the most out of your device while avoiding common operational issues.
  • Document Type: User Manual
  • Pages: 179

Download PDF
Read Online

The Jungheinrich ERE 120 is a remarkable addition to the lineup of electric pallet trucks, designed to streamline warehouse operations and enhance productivity. This model is indicative of Jungheinrich’s commitment to quality engineering, efficiency, and user-friendly design. It caters to various industries that require reliable material handling solutions, making it a popular choice among logistics and warehousing professionals.

One of the standout features of the ERE 120 is its robust performance. Powered by a strong electric motor, it offers excellent acceleration and handling capabilities. It can easily maneuver in tight spaces, making it ideal for busy warehouses, retail outlets, and manufacturing facilities. The lifting capacity of up to 1200 kg is sufficient for most pallet-loading scenarios, allowing for efficient stock management.

Another highlight of this electric pallet truck is its ergonomic design. The handle of the ERE 120 is adjustable, ensuring that operators of varying heights can work comfortably. Additionally, the low step height allows for easy entry and exit, reducing operator fatigue during long working hours. Safety is a priority as well; the truck is equipped with ample safety features, including automatic speed reduction when cornering, ensuring operator safety and damage prevention.

For those concerned about maintenance and durability, the Jungheinrich ERE 120 proves to be a low-maintenance solution. The electric drive system minimizes wear, and the robust construction of the truck ensures longevity, making it a valuable investment in any material handling fleet. The battery can also be charged with ease and offers significant runtime, making it efficient for all-day operations.

Furthermore, the ERE 120 is designed to support various operational settings. It performs admirably in both indoor and outdoor environments, which is a significant advantage for businesses that require versatility. Whether handling goods in a warehouse, moving pallets to loading docks, or transporting items between locations, the ERE 120 delivers consistent performance.

Here’s a quick overview of the advantages of the Jungheinrich ERE 120:

  • Performance: Outstanding acceleration and handling capabilities.
  • Capacity: Lifting capacity of up to 1200 kg.
  • Ergonomics: Adjustable handle and low step height for operator comfort.
  • Safety Features: Automatic speed reduction for enhanced safety.
  • Maintenance: Low maintenance requirements and durable design.
  • Versatility: Suitable for both indoor and outdoor applications.

In conclusion, the Jungheinrich ERE 120 is an outstanding electric pallet truck suitable for a range of industries. Its combination of performance, ergonomics, and reliability makes it a preferred choice for businesses keen on improving their material handling processes. By investing in this equipment, companies can expect enhanced workflow efficiency, reduced operational downtime, and a comfortable working environment for their operators. For any organization looking to bolster their logistics capabilities, the ERE 120 is undoubtedly worth considering.

background image

Shock-Protect provides
vibration damping to protect
the operator, truck and load

Maintenance-free 3-phase
AC drive motor provides rapid
acceleration and high speed

Compact design ensures
flexibility and manoeuvrability

Outstanding stability and
optimal driving characteristics
thanks to Pro-Trac-Link

Multi-shift operation
facilitated by sideways
battery exit (optional)

ERE 120

Electric pedestrian pallet truck (2,000 kg)

Use the ERE 120 to increase the pro-
ductivity of your goods transport. Thanks
to the high speed it reaches in ride-on
mode, goods can be handled efficiently,
comfortably transported over longer dis-
tances and also picked as required.

Thanks to its compact design, the ERE
120 combines the manoeuvrability of
a pedestrian truck with the speed of a
ride-on truck, enabling you to improve
the efficiency of your operations. It also
features a powerful 24-volt AC drive

motor. Its improved efficiency ensures
powerful acceleration and high speeds
combined with low consumption levels.

Of particular note are the superior safety
features as well as the optimum operator
comfort in any situation: — In addition
to the soft sprung, folding platform, the
entire drive system is cushioned with a
ShockProtect suspension. The ad-
vantage: The vibrations and stress on the
operator, goods and truck are signifi-
cantly reduced. — Safe travel stance when

driving due to optional side restraints.
These enable a higher speed of 8.5 km/h
to be reached when transporting goods
over longer distances.

If they are to be used intensively over
longer distances or for loading and
unloading HGVs, batteries with a capacity
of up to 375 Ah are available as well as
the option of lateral battery exchange
(optional) for multi-shift operation.

Jungheinrich ERE 120 Operating instructions manual

  • Jungheinrich
  • Trucks
  • Operating instructions manual for Jungheinrich ERE 120
  • jungheinrich-ere-120-operating-instructions-manual-179_manual.pdf
  • 179 |

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